Complex Engineering, Simplified.
Our Full Arch Implant Design Service is the ultimate backend solution for US Dental Labs facing high-volume or complex All-on-X cases. We move beyond basic design to provide precision engineering. Our technicians understand the critical importance of passive fit, material thickness for Zirconia/PMMA, and proper hygienic contouring.
Technical Capabilities
We do not just “connect the dots.” We design for structural integrity and aesthetics. Our expertise covers:
Types of Restorations
- Direct-to-MUA: Screw-retained bridges (Zirconia/PMMA).
- Hybrid Bars: Montreal bars, Hader bars, and Wraparound designs.
- Thimble Structures: Individual crown prep designs on a bar structure.
- Copy Milling: Design based on existing dentures or wax-ups.
Advanced Parameters
- Angled Screw Channels (ASC): Correction up to 25-30° (based on implant system).
- Gingival Architecture: Convex/concave hygienic pontic design.
- Passive Fit: Strict cement gap settings for multi-unit abutments.
Supported Implant Systems
We maintain updated libraries for all major systems used in the US market, including but not limited to: Nobel Biocare (All-on-4®), Straumann, Zimmer Biomet, Neodent, BioHorizons, and Dess/TruAbutment libraries.
How It Works (Overnight Workflow)
- Upload: Send your scans (desktop or intraoral) + Rx form via email or our portal.
- Design: Our team works during your night hours to design the bar/superstructure.
- Review: Receive the STL/PLY files (and screenshots) by 8:00 AM EST.
- Production: Approve and mill immediately. Unlimited revisions included.
Ready to test our fit?
Don’t risk a big case without knowing your partner. Send us your first Full Arch Design request, and we will process it with priority status.
Email your STL files to: chinadentaldesigns@gmail.com


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